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Technology
of oil and gas
production
Design, development and implementation of complex engineering solutions of high complexity with the use of block technological solutions and control valves.
Energy
solutions
Energy is one of the most material-intensive industries in the world.
Our energy solutions improve the reliability and efficiency of individual units and installations, as well as the enterprise as a whole.
Automation of
technological
processes
Our solutions increase productivity and process safety, increase manageability and informativeness, and reduce maintenance costs.
Technology
of oil and gas
production
Design, development and implementation of complex engineering solutions of high complexity with the use of block technological solutions and control valves.
Energy
solutions
Energy is one of the most material-intensive industries in the world.
Our energy solutions improve the reliability and efficiency of individual units and installations, as well as the enterprise as a whole.
Automation of
technological
processes
Our solutions increase productivity and process safety, increase manageability and informativeness, and reduce maintenance costs.
Group of Companies
ENERGOSILA
ENERGOSILA is a high-tech organization that unites scientific and industrial enterprises, implementing large-scale projects for the largest Oil and Gas Companies.

Industrial Group has been working on development of technologies in the area of equipment production for industrial enterprises since 2005.
Find out more about our Company
Career and development
07.04.2018

Articles and reviews

The advantages of plate heat exchangers over shell and tube heat exchangers
03.04.2018

Press release

The industrial production of a resistive heating cable of the trade mark PROMETEY was started
03.04.2018

Press release

Awarding Ceremony from ABB according to the results of 2017. Nomination "Outstanding Result"
03.04.2018

Press release

Participation in the EMERSON conference on cybersecurity of the Automated Technological Control System in Chelyabinsk
Relevant projects
See all
Partners
Gas projects
Production technology
VALVE
High pressure globe valves.
Use of standard valves with a temperature range from -110C to + 550C.
Use of special materials for valves extreme operation conditions.
Anti-surge valves to protect compressor equipment.
Safety valves with high capacity.

COMPACT BLOCK SOLUTIONS
Block heat exchange stations Thermolon based on plate heat exchangers under operating conditions with increased pressure (up to 10 MPa).
Fire extinguishing systems suitable for gas plants that use composite and polymer constructions of various dimensions.
Block modular pumping stations.
Block systems of water purification and water treatment.
Energy Solutions
ELECTRIC HEATING SYSTEM
Heating of field gas pipelines is to prevent condensate formation in commercial gas pipelines.
Heating of process gas pipelines for installations is used to maintain preset gas temperature.
Heating of main gas pipelines prevents condensate formation in commercial gas pipelines.

ENGINES AND THEIR CONTROL CABINETS
Pumps and compressors actuators of process units are for pumps and compressors that ensure movement of liquefied and gas raw materials and products in process units.
Actuator of tank pumps is used for various types of pumps that reinject liquefied gas into tanks.
Compressors actuators are for compressors that provide gas compression and its transportation through gas pipelines.
Technological Process Automation
FRACTIONATION PLANT AUTOMATION
Pressure sensors control gas pressure at all fractionation stages.
Temperature sensors measure temperature in columns for up to four independently configured RTDs, thermocouples, ohms, millivolts and 4-20 mA inputs.
Flowmeters accurately measure volume flow rate of light, saturated and condensed gas.
Level sensors measure column levels alongside with separation surfaces of different phases.
Vibration sensors detect premature bearing wear of compressors and schedule failure.
Gas chromatographs measure composition of gas supplied at the bottom of column.

AUTOMATION OF NATURAL GAS LIQUEFACTION
Pressure sensors control gas pressure at all stages of purification and liquefaction and reveal bouncing growth of discharge pressure.
Temperature sensors monitor gas temperature at all stages of cooling.
Flowmeters accurately measure volume flow rate of natural gas before liquefaction and after, thus increasing dross or turbine vortex units’ efficiency.
Level sensors can measure the level of natural gas in storage tanks preventing their overflow.
Vibration sensors detect premature bearing wear of compressors and schedule failure.
Petrochemistry
Production technology
VALVE
Use of special steel grades with high corrosion resistance.
Valves are equipped with bellow seals.
Patentedd iaphragm seals
Seals are made of resistant materials.
A range of safety valves with bellows.

COMPACT BLOCK SOLUTIONS
Block heat exchange stations Thermolon based on plate heat exchangers for chemical processes.
Pressure-reducing units with the use of special steam cooling valves produced by our partner - ARCA (Germany).
Fire extinguishing systems suitable for chemical plants that use composite and polymer constructions of various dimensions.
Energy Solutions
ELECTRIC HEATING SYSTEM
Heating of industrial pipe lines is to maintain temperature of raw materials and products of chemical industry.
Heating of auxiliary water is to prevent freezing in pipe lines and tanks.
Heating of tanks is to prevent freezing of raw materials and chemical products in tanks.

ENGINES AND THEIR CONTROL CABINETS
Conveyors actuators of bulk products are used for the movement of bulk products in various process plants.
The actuator of technological process pumps is used for pumps of various types that provide movement of raw materials and products of the chemical industry in process plants.
Actuator of process plant compressors is used for compressors that provide the movement oflight-end products of the chemical industry in process plants.
Actuator of industrial water pumps is used for pumps pumping technical water.
Technological Process Automation
FRACTIONATION PLANT AUTOMATION
Pressure sensors allow to detect flooding and defectiveness of drawoff tray.
Flowmeters provide excellent measurement in the most critical sections of splitter columns.
Level sensors can measure levels in a column, including the separation surfaces of different stages. They are effective in columns with significant variations in vapor density or viscous materials.
Vibration sensors provide warning of increased vibrations and impending damage to pumps, compressors and other rotating equipment.
Temperature sensors measure the temperature in the columns up to four independently configured RTDs, thermocouples, millivolts and 4-20 mA inputs.

AUTOMATION OF PYROLISIS GAS
Pressure sensors allow calculation of the surge line by accurately and reliably measuring pressureoutput.
Temperature sensors allow the drift of the primary transmitter to be detected in a timely manner to prevent the compressor from breaking down using the built-in diagnostics capability.
Vibration sensors provide warning of increased vibrations and impending damage to pumps, compressors and other rotating equipment.

AUTOMATION OF PYROLYSIS FURNACE
Pressure sensors allow early detection of problems connected with flame instability, carbonization rate and clogging of burner.
Flowmeters - due to providing accurate control over the supply of raw materials, fuel and chemical, the coking rate is reduced.
Vibration sensors provide warning of increased vibrations and impending damage to pumps, compressors and other rotating equipment.
Temperature sensors measure the temperature in the columns up to four independently configured RTDs, thermocouples, millivolts and 4-20 mA inputs.
Oil production
Production technology
VALVE
A wide range of shutoff and control and special valves.
Globe valves for high pressure (up to PN690 / API10000).
Globe valves with leakage controller.
Globe valves with integrated check valve.
Globe valves with a linking device for line wiper input and output.
Use of valve made of special alloys.
With use of chemical and thermal treatments.
We have a certificate of compliance with NACE requirements.

COMPACT BLOCK SOLUTIONS
Block heat exchange station «Thermolon» based on plate heat exchangers.
Block systems of water purification and water treatment.
Block modular pumping stations.
Pumping stations with high pressure.
Pumping stations for oil and petroleum products pumping.
Energy Solutions
ELECTRIC HEATING SYSTEM
Heating of the well tubing string is used to prevent the formation of asphaltene deposits in oil producing wells during the extraction of heavy crude oil. Heating of field oil pipelines is used to prevent the oil-gas mixtures from freezing and to reduce paraffin deposits. Main pipelines heating is done to prevent thickening and freezing of oil in the pipeline. Field tank heating is to prevent freezing of raw materials in tanks.

ENGINES AND THEIR CONTROL CABINETS
An oil well pump actuator is to pump oil and gas mixtures with piston type pumps. Driving compressors (booster compressor station) are used for compressors that provide gas compression and its transportation through gas pipelines. Pump actuators (BPS) are suitable for the centrifugal pumps that provide transportation of oil through pipelines. A actuator of industrial water pumps is used for pumps that pump reservoir and process water.
Technological Process Automation
ONSHORE PRODUCTION AUTOMATION
Pressure sensors permit to monitor the pressure in the well, thus preventing the casing column destruction.
Level sensors enable to control oil and gas level in separators and lease tanks.
Temperature sensors enable to control the temperature of oil in the casing column, to reduce the formation of deposits on its walls.
Flowmeters ensure flow stability and consistency, as well as the accuracy of measuring extracted raw materials.

OFFSHORE PRODUCTION AUTOMATION
Pressure sensors enable to control the pressure in the well, and a special marine design makes the sensor reliable while operating on platforms.
Temperature sensors enable to monitor the temperature in the well, and a special marine design makes the sensor reliable while operating on platforms.
Flowmeters - the use of a multiphase flowmeter ensures measurement stability and operational control over raw material extraction.
Processing and storage of oil
Production technology
VALVE
Increased accuracy of valve regulation.
Increased reliability and wear hardness of valve.
Control systems variability.
Special valves:
- angular and three-way shut-off valves;
- valves with built-in steam cooling system;
- hygienic valves;
- cryogenic valves;
- globe valves with leakage controller;
- globe valves with integrated check valve;
- globe valves with an integrated device of line wiper input and output;
- safety valves with high capacity.

COMPACT BLOCK SOLUTIONS
Block heat exchange stations «Thermolon» based on plate heat exchangers.
Pressure-reducing cooling station (PRCS) alongside with special steam cooling valves produced by our partner - ARCA (Germany).
Fire extinguishing systems ready to be used in processing plants alongside with composite and polymer constructions of various dimensions.
Block systems of water purification and water treatment.
Reduction of water to MPC norms (maximum permissible concentration) - technical water for technology needs.
Water cleaning in compliance with Sanitary Hygienic standards - potable water.
Complex Cleaning Facilities.
To remove oil products from refinery water, a full cycle of water purification to feed back into the technology or discharge water into the reservoirs.
Energy solutions
ELECTRIC HEATING SYSTEM
Heating of technological pipelines is used to maintain preset temperature of oil and oil products. Heating of trunk pipelines enables to prevent thickening and freezing of oil and oil products in the pipeline. Supplemental water heating is to prevent freezing of water in pipelines and tanks. Tanks heating enables to prevent the freezing of oil and petroleum products in tanks.

ENGINES AND THEIR CONTROL CABINETS
A pump actuator of process units is used for pumps of various types that ensure the movement of oil and oil products in process units. The actuator of process unit compressors is for compressors that ensure the movement of gas products in process units. An actuator of tank pumps enables the centrifugal pumps to pump down oil and oil products into tanks. An actuator of industrial water pumps is for pumps that pumping technical water.
Automation technological processes
MONITORING THE CONDITION OF INDUSTRIAL FANS (BLOWERS)
Pressure sensors enables to monitor intake pressure, discharge pressure and pressure drop in the filter to detect obstacles and detect faults in the blower.
Temperature sensors detect temperature changes that can lead to flue gases condensation or preset temperatures exceeding of mechanical equipment.
Flowmeters detect low flow rates, indicating possible obstacles in the intake pipelines.
Vibration sensors help to detect premature bearing wear and schedule failure.

MONITORING COOLING TOWER CONDITION
Pressure sensors detect the increase in pressure pump oscillations and give early warning of clogging of intake filter strainer, which leads to cavitation, impeller damages and pump seal failure in cooling tower pumps.
Temperature sensors enable to measure temperature to determine heat exchange efficiency in cooling towers.
Flowmeters detect low flow rates, indicating possible obstacles in the intake pipelines.
Level sensors perform tank level measurements, ensuring adequate supply of chilled water to heat exchangers and at the same avoiding overflow.
Vibration sensors help to detect premature bearing wear and schedule failure.

MONITORING HEAT EXCHANGERS CONDITION
Pressure sensors detect pressure drop increase in warm or cold sides of heat exchangers, alert if heat exchanger cleaning is necessary.
Temperature sensors provide an input / output temperature measurement for heat exchangers warm or cold sides to calculate heat transfer and detect high level of contamination.
Flowmeters provide flow measurement for heat exchanger warm or cold sides to calculate heat transfer and detect high level of contamination.

MONITORING PUMPS AND COMPRESSORS CONDITION
Pressure sensors alert beforehand intake filter clogging and enables to monitor lubricating oil pressure.
Temperature sensors perform temperature measurements to monitor temperature at intake and discharge and optimize compressors or pumps performance.
Vibration sensors help to detect premature bearing wear and schedule failure.

AUTOMATION OF DISTILLATION COLUMNS
Pressure sensors enable to detect beforehand flooding and compensating failure.
Temperature sensors measure columns temperature for up to four independently configured RTDs, thermocouples, ohms, millivolts and 4-20 mA inputs.
Flowmeters measure mass of any process flow, including compressible fluids, improving materials balance and facilitating a smooth launch.
Level sensors measure column levels, including the separation surfaces of different phases. It is effective in columns with significant variations in vapor density or viscous materials.
Vibration sensors help to detect premature bearing wear and schedule failure.
Gas chromatographs measure composition of a distilled product and raw materials supplied at the bottom of the column.
Gas projects
Petrochemistry
Oil production
Processing and storage of oil
Gas projects
Petrochemistry
Oil production
Processing and storage of oil
Production technology
Energy Solutions
Technological Process Automation
Production technology
Energy Solutions
Technological Process Automation
Production technology
Energy Solutions
Technological Process Automation
Production technology
Energy solutions
Automation technological processes
VALVE
High pressure globe valves.
Use of standard valves with a temperature range from -110C to + 550C.
Use of special materials for valves extreme operation conditions.
Anti-surge valves to protect compressor equipment.
Safety valves with high capacity.

COMPACT BLOCK SOLUTIONS
Block heat exchange stations Thermolon based on plate heat exchangers under operating conditions with increased pressure (up to 10 MPa).
Fire extinguishing systems suitable for gas plants that use composite and polymer constructions of various dimensions.
Block modular pumping stations.
Block systems of water purification and water treatment.
ELECTRIC HEATING SYSTEM
Heating of field gas pipelines is to prevent condensate formation in commercial gas pipelines.
Heating of process gas pipelines for installations is used to maintain preset gas temperature.
Heating of main gas pipelines prevents condensate formation in commercial gas pipelines.

ENGINES AND THEIR CONTROL CABINETS
Pumps and compressors actuators of process units are for pumps and compressors that ensure movement of liquefied and gas raw materials and products in process units.
Actuator of tank pumps is used for various types of pumps that reinject liquefied gas into tanks.
Compressors actuators are for compressors that provide gas compression and its transportation through gas pipelines.
FRACTIONATION PLANT AUTOMATION
Pressure sensors control gas pressure at all fractionation stages.
Temperature sensors measure temperature in columns for up to four independently configured RTDs, thermocouples, ohms, millivolts and 4-20 mA inputs.
Flowmeters accurately measure volume flow rate of light, saturated and condensed gas.
Level sensors measure column levels alongside with separation surfaces of different phases.
Vibration sensors detect premature bearing wear of compressors and schedule failure.
Gas chromatographs measure composition of gas supplied at the bottom of column.

AUTOMATION OF NATURAL GAS LIQUEFACTION
Pressure sensors control gas pressure at all stages of purification and liquefaction and reveal bouncing growth of discharge pressure.
Temperature sensors monitor gas temperature at all stages of cooling.
Flowmeters accurately measure volume flow rate of natural gas before liquefaction and after, thus increasing dross or turbine vortex units’ efficiency.
Level sensors can measure the level of natural gas in storage tanks preventing their overflow.
Vibration sensors detect premature bearing wear of compressors and schedule failure.
VALVE
Use of special steel grades with high corrosion resistance.
Valves are equipped with bellow seals.
Patentedd iaphragm seals
Seals are made of resistant materials.
A range of safety valves with bellows.

COMPACT BLOCK SOLUTIONS
Block heat exchange stations Thermolon based on plate heat exchangers for chemical processes.
Pressure-reducing units with the use of special steam cooling valves produced by our partner - ARCA (Germany).
Fire extinguishing systems suitable for chemical plants that use composite and polymer constructions of various dimensions.
ELECTRIC HEATING SYSTEM
Heating of industrial pipe lines is to maintain temperature of raw materials and products of chemical industry.
Heating of auxiliary water is to prevent freezing in pipe lines and tanks.
Heating of tanks is to prevent freezing of raw materials and chemical products in tanks.

ENGINES AND THEIR CONTROL CABINETS
Conveyors actuators of bulk products are used for the movement of bulk products in various process plants.
The actuator of technological process pumps is used for pumps of various types that provide movement of raw materials and products of the chemical industry in process plants.
Actuator of process plant compressors is used for compressors that provide the movement oflight-end products of the chemical industry in process plants.
Actuator of industrial water pumps is used for pumps pumping technical water.
FRACTIONATION PLANT AUTOMATION
Pressure sensors allow to detect flooding and defectiveness of drawoff tray.
Flowmeters provide excellent measurement in the most critical sections of splitter columns.
Level sensors can measure levels in a column, including the separation surfaces of different stages. They are effective in columns with significant variations in vapor density or viscous materials.
Vibration sensors provide warning of increased vibrations and impending damage to pumps, compressors and other rotating equipment.
Temperature sensors measure the temperature in the columns up to four independently configured RTDs, thermocouples, millivolts and 4-20 mA inputs.

AUTOMATION OF PYROLISIS GAS
Pressure sensors allow calculation of the surge line by accurately and reliably measuring pressureoutput.
Temperature sensors allow the drift of the primary transmitter to be detected in a timely manner to prevent the compressor from breaking down using the built-in diagnostics capability.
Vibration sensors provide warning of increased vibrations and impending damage to pumps, compressors and other rotating equipment.

AUTOMATION OF PYROLYSIS FURNACE
Pressure sensors allow early detection of problems connected with flame instability, carbonization rate and clogging of burner.
Flowmeters - due to providing accurate control over the supply of raw materials, fuel and chemical, the coking rate is reduced.
Vibration sensors provide warning of increased vibrations and impending damage to pumps, compressors and other rotating equipment.
Temperature sensors measure the temperature in the columns up to four independently configured RTDs, thermocouples, millivolts and 4-20 mA inputs.
VALVE
A wide range of shutoff and control and special valves.
Globe valves for high pressure (up to PN690 / API10000).
Globe valves with leakage controller.
Globe valves with integrated check valve.
Globe valves with a linking device for line wiper input and output.
Use of valve made of special alloys.
With use of chemical and thermal treatments.
We have a certificate of compliance with NACE requirements.

COMPACT BLOCK SOLUTIONS
Block heat exchange station «Thermolon» based on plate heat exchangers.
Block systems of water purification and water treatment.
Block modular pumping stations.
Pumping stations with high pressure.
Pumping stations for oil and petroleum products pumping.
ELECTRIC HEATING SYSTEM
Heating of the well tubing string is used to prevent the formation of asphaltene deposits in oil producing wells during the extraction of heavy crude oil. Heating of field oil pipelines is used to prevent the oil-gas mixtures from freezing and to reduce paraffin deposits. Main pipelines heating is done to prevent thickening and freezing of oil in the pipeline. Field tank heating is to prevent freezing of raw materials in tanks.

ENGINES AND THEIR CONTROL CABINETS
An oil well pump actuator is to pump oil and gas mixtures with piston type pumps. Driving compressors (booster compressor station) are used for compressors that provide gas compression and its transportation through gas pipelines. Pump actuators (BPS) are suitable for the centrifugal pumps that provide transportation of oil through pipelines. A actuator of industrial water pumps is used for pumps that pump reservoir and process water.
ONSHORE PRODUCTION AUTOMATION
Pressure sensors permit to monitor the pressure in the well, thus preventing the casing column destruction.
Level sensors enable to control oil and gas level in separators and lease tanks.
Temperature sensors enable to control the temperature of oil in the casing column, to reduce the formation of deposits on its walls.
Flowmeters ensure flow stability and consistency, as well as the accuracy of measuring extracted raw materials.

OFFSHORE PRODUCTION AUTOMATION
Pressure sensors enable to control the pressure in the well, and a special marine design makes the sensor reliable while operating on platforms.
Temperature sensors enable to monitor the temperature in the well, and a special marine design makes the sensor reliable while operating on platforms.
Flowmeters - the use of a multiphase flowmeter ensures measurement stability and operational control over raw material extraction.
VALVE
Increased accuracy of valve regulation.
Increased reliability and wear hardness of valve.
Control systems variability.
Special valves:
- angular and three-way shut-off valves;
- valves with built-in steam cooling system;
- hygienic valves;
- cryogenic valves;
- globe valves with leakage controller;
- globe valves with integrated check valve;
- globe valves with an integrated device of line wiper input and output;
- safety valves with high capacity.

COMPACT BLOCK SOLUTIONS
Block heat exchange stations «Thermolon» based on plate heat exchangers.
Pressure-reducing cooling station (PRCS) alongside with special steam cooling valves produced by our partner - ARCA (Germany).
Fire extinguishing systems ready to be used in processing plants alongside with composite and polymer constructions of various dimensions.
Block systems of water purification and water treatment.
Reduction of water to MPC norms (maximum permissible concentration) - technical water for technology needs.
Water cleaning in compliance with Sanitary Hygienic standards - potable water.
Complex Cleaning Facilities.
To remove oil products from refinery water, a full cycle of water purification to feed back into the technology or discharge water into the reservoirs.
ELECTRIC HEATING SYSTEM
Heating of technological pipelines is used to maintain preset temperature of oil and oil products. Heating of trunk pipelines enables to prevent thickening and freezing of oil and oil products in the pipeline. Supplemental water heating is to prevent freezing of water in pipelines and tanks. Tanks heating enables to prevent the freezing of oil and petroleum products in tanks.

ENGINES AND THEIR CONTROL CABINETS
A pump actuator of process units is used for pumps of various types that ensure the movement of oil and oil products in process units. The actuator of process unit compressors is for compressors that ensure the movement of gas products in process units. An actuator of tank pumps enables the centrifugal pumps to pump down oil and oil products into tanks. An actuator of industrial water pumps is for pumps that pumping technical water.
MONITORING THE CONDITION OF INDUSTRIAL FANS (BLOWERS)
Pressure sensors enables to monitor intake pressure, discharge pressure and pressure drop in the filter to detect obstacles and detect faults in the blower.
Temperature sensors detect temperature changes that can lead to flue gases condensation or preset temperatures exceeding of mechanical equipment.
Flowmeters detect low flow rates, indicating possible obstacles in the intake pipelines.
Vibration sensors help to detect premature bearing wear and schedule failure.

MONITORING COOLING TOWER CONDITION
Pressure sensors detect the increase in pressure pump oscillations and give early warning of clogging of intake filter strainer, which leads to cavitation, impeller damages and pump seal failure in cooling tower pumps.
Temperature sensors enable to measure temperature to determine heat exchange efficiency in cooling towers.
Flowmeters detect low flow rates, indicating possible obstacles in the intake pipelines.
Level sensors perform tank level measurements, ensuring adequate supply of chilled water to heat exchangers and at the same avoiding overflow.
Vibration sensors help to detect premature bearing wear and schedule failure.

MONITORING HEAT EXCHANGERS CONDITION
Pressure sensors detect pressure drop increase in warm or cold sides of heat exchangers, alert if heat exchanger cleaning is necessary.
Temperature sensors provide an input / output temperature measurement for heat exchangers warm or cold sides to calculate heat transfer and detect high level of contamination.
Flowmeters provide flow measurement for heat exchanger warm or cold sides to calculate heat transfer and detect high level of contamination.

MONITORING PUMPS AND COMPRESSORS CONDITION
Pressure sensors alert beforehand intake filter clogging and enables to monitor lubricating oil pressure.
Temperature sensors perform temperature measurements to monitor temperature at intake and discharge and optimize compressors or pumps performance.
Vibration sensors help to detect premature bearing wear and schedule failure.

AUTOMATION OF DISTILLATION COLUMNS
Pressure sensors enable to detect beforehand flooding and compensating failure.
Temperature sensors measure columns temperature for up to four independently configured RTDs, thermocouples, ohms, millivolts and 4-20 mA inputs.
Flowmeters measure mass of any process flow, including compressible fluids, improving materials balance and facilitating a smooth launch.
Level sensors measure column levels, including the separation surfaces of different phases. It is effective in columns with significant variations in vapor density or viscous materials.
Vibration sensors help to detect premature bearing wear and schedule failure.
Gas chromatographs measure composition of a distilled product and raw materials supplied at the bottom of the column.